Ford Mustang (1999-2004) Service Manual: Starter Motor - 4.6L
Removal
WARNING: When servicing starter motor (11002) or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid (11390) is "electrically hot" at all times. A protective cap or boot is provided over this terminal that must be installed after servicing. Be sure to disconnect the battery negative cable before servicing the starter. Failure to follow these instructions can result in personal injury.
WARNING: When working in area of the starter motor, be careful to avoid touching hot exhaust components. Failure to follow these instructions can result in personal injury.
NOTE: When working on the starter system, make sure the anti-theft system is deactivated (if equipped.)
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Raise and support the vehicle. For additional information, refer to Section.
3. Remove the red starter solenoid safety cap.
4. Remove the starter solenoid nuts and position aside the wires.
5. NOTE: To ease removal, remove the upper, concealed bolt first.
Remove the three starter motor bolts.
6. Remove the starter motor.
Installation
1. Position the starter motor to the engine.
2. NOTE: To ease installation, first install the two lower bolts finger tight, then install the upper, concealed bolt. Tighten all three bolts to specification.
Install the three starter motor bolts.
3. Connect the starter motor solenoid and starter motor cable connections.
4. Install the red starter solenoid safety cap.
5. Lower the vehicle.
6. Connect the battery ground cable.
Starter Motor - 3.8L
Removal
WARNING: When servicing starter motor (11002) or carrying out other
underhood work in
the vicinity of the starter motor, be aware that the heavy gauge battery
input lead at the starter
...
Engine Ignition - 3.8L
General Specifications
Torque Specifications
...
Other materials:
Flywheel Runout Check
Special Tool(s)
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
1. Mount the special tool so that the indicator contact point rides on the
clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the ...
System Flushing - CIII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can
lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can
result in a loss of
power steering assist.
1. Remove the fuel pump fuse from the battery junction ...
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust and dirt present on wheel brake and clutch assemblies may
...