Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Transmission Cooling
Inspection and Verification
WARNING: Never remove the radiator cap under any conditions while the engine
is
operating. Failure to follow these instructions could result in personal injury
and/or damage to
the cooling system or engine. To avoid having scaldin ...
General Information
INTRODUCTION
In the past, when cars were simpler, diagrams were simpler. All components
were connected by wires, and
diagrams seldom exceeded 4 pages in length. Today, some wiring diagrams require
more than 16 pages. It
would be impractical to expect a servi ...
Entertainment System - General Information
Audio System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 130 , Radio for schematic and connector
information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalent
Inspection and Verification
1. Verify the customer con ...
