Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
...
Other materials:
Vehicle Identification Number (VIN) Locator
The vehicle identification number (VIN) is a seventeen-digit alphanumeric
code. The VIN is stamped
on a metal tab riveted to the instrument panel, top upper left of the dash. The
VIN number is also found
on the vehicle certification (VC) label.
...
Torque Converter End Play Check
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
End Play Gauge, Torque
Converter
307-071 (T80L-7902-A) or
equivalent
1. Install the special tool into the torque converter pump ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Cobra
Removal and Installation
1. Remove the EGR valve. For addditional information, refer to Exhaust
Gas Recirculation (EGR)
Valve-Cobra in this section.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. Disconnect the exhaust manifold to EGR valve ...
