Ford Mustang (1999-2004) Service Manual: Weld Nut Repair - Stripped Weld Nut, Restraints Control Module (RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any front or side air bag supplemental restraint system (SRS) components and before servicing, replacing, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.
Please refer to the appropriate vehicle shop manual to determine location of the front air bag sensors.
The side air bag sensors are located at or near the base of the B-pillar.
To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).
1. Obtain an 8 mm (0.32 in) grounding screw (part number N802455-S190).
2. Drill out the internal threads of the stripped-out weld nut to 7.37 mm (0.29 in) using a letter "L" size drill bit.
3. Position the crash sensor to the vehicle.
4. Install the 8 mm (0.32 in) grounding screw into the drilled-out weld nut.
5. Install the remaining attaching screws.
6. Tighten the attaching screws to specification. For additional information, refer to Torque Specifications in this section.
Weld Nut Repair - Missing Weld Nut,
Restraints Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal
injury, the backup
power supply must be depleted before repairing or replacing any front or
side air bag
supplemental restraint ...
Restraints Control Module (RCM)
Special Tool(s)
Diagnostic Tool, Restraint
System (2 Req'd)
418-F088 (105-R0012)
...
Other materials:
Torque Converter Turbine to Pump Stator Interference
Check
1. NOTE: Front pump support may remain in front pump support and gear
during this test.
Position the torque converter with the pump drive up.
2. Install the front pump support to engage the mating splines of the front
pump support shaft on
the torque convert ...
Refrigerant Lines
The condenser to evaporator tube (19835) contains the high pressure liquid
refrigerant upstream of the
evaporator core orifice.
The A/C manifold and tube (19D734) is attached to the A/C compressor, is sealed
with O-ring seals,
and has the following features ...
Component Tests
Pressure Test
1. Turn the engine OFF.
2. WARNING: Never remove the pressure relief cap under any conditions
while the
engine is operating. Failure to follow these instructions could result in damage
to the
cooling system or engine and/or personal injury. To ...
