Ford Mustang (1999-2004) Service Manual: Installation

1. Align the blend door driver to the full heat position.

Control Assembly

2. Place the temperature control knob in the full WARM position.

Control Assembly

3. Attach the cable drive to the control head.

Control Assembly

4. Rotate the knob back and forth from full WARM to full COOL.

Control Assembly

5. Check the cable control for correct range of movement.

Control Assembly

6. Connect the electrical connectors.

Control Assembly

7. Install the vacuum connector and nuts.

Control Assembly

8. Install the control head.

Control Assembly

9. Install the center instrument panel register.

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5 ...

    Switch
    Removal 1. Remove the climate control assembly. For additional information, refer to Control Assembly in this section. 2. NOTE: All three switches are removed the same. Remove the knob. 3. Remove ...

    Other materials:

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel suppl ...

    Leakage Inspection
    CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications. This may cause damage to the case threads. Check the fluid filler tube connection at the transmission case. If leakage is found here, install a new grommet. Ch ...

    Crankshaft Main Bearing Journal - Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance. 1. Remove the crankshaft main bearing caps and crankshaft main bearing. ...