Ford Mustang (1999-2004) Service Manual: Installation

1. Align the blend door driver to the full heat position.

Control Assembly

2. Place the temperature control knob in the full WARM position.

Control Assembly

3. Attach the cable drive to the control head.

Control Assembly

4. Rotate the knob back and forth from full WARM to full COOL.

Control Assembly

5. Check the cable control for correct range of movement.

Control Assembly

6. Connect the electrical connectors.

Control Assembly

7. Install the vacuum connector and nuts.

Control Assembly

8. Install the control head.

Control Assembly

9. Install the center instrument panel register.

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5 ...

    Switch
    Removal 1. Remove the climate control assembly. For additional information, refer to Control Assembly in this section. 2. NOTE: All three switches are removed the same. Remove the knob. 3. Remove ...

    Other materials:

    Suction Accumulator
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation 1. Recover the refrigerant. For additional information, refer to Section. 2. Disco ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check fluid passage in the cl ...

    Installation
    1. Make sure the anti-rattle spring is correctly positioned in the caliper. 2. CAUTION: Make sure guide pin boots are correctly seated or damage to guide pins can occur. Install the disc brake caliper. 1. Hold the guide pins stationary. 2. Inst ...