Ford Mustang (1999-2004) Service Manual: Installation

1. Align the blend door driver to the full heat position.

Control Assembly

2. Place the temperature control knob in the full WARM position.

Control Assembly

3. Attach the cable drive to the control head.

Control Assembly

4. Rotate the knob back and forth from full WARM to full COOL.

Control Assembly

5. Check the cable control for correct range of movement.

Control Assembly

6. Connect the electrical connectors.

Control Assembly

7. Install the vacuum connector and nuts.

Control Assembly

8. Install the control head.

Control Assembly

9. Install the center instrument panel register.

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5 ...

    Switch
    Removal 1. Remove the climate control assembly. For additional information, refer to Control Assembly in this section. 2. NOTE: All three switches are removed the same. Remove the knob. 3. Remove ...

    Other materials:

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Check for oil fouling. Check for wet, black deposits on th ...

    Valve - Springs, Retainer and Valve Stem Seal
    Special Tool(s) Compressor, Valve Spring 303-452 (T93P-6565-AR) Installer, Valve Stem Oil Seal 303-383 (T91P-6571-A) Compressor, Valve Spring 303-567 (T97P-6565-AH) Spacer, Valve Spring Compressor 303 ...

    Emission control system
    WARNING: Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. WARNING: Exhaust leaks may result in entry of harmful and potentially leth ...