Ford Mustang (1999-2004) Service Manual: Climate Control System
- Climate Control System - General Information
- Climate Control System (Description and Operation)
- Climate Control System (Diagnosis and Testing)
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Heater Hose Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Inspection and Assembly Requirements - Following an A/C Compressor Failure
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
- Air Distribution and Filtering
- Heating and Ventilation
- Air Conditioning
- Air Conditioning (Description and Operation)
- Air Conditioning (A/C) Compressor - 3.8L
- Air Conditioning (A/C) Compressor - 4.6L
- Air Conditioning (A/C) Compressor Bracket - 3.8L
- Clutch And Clutch Field Coil
- Air Conditioning (A/C) Compressor Shaft Seal
- Suction Accumulator
- Air Conditioning (A/C) Pressure Relief Valve - 3.8L
- Air Conditioning (A/C) Pressure Relief Valve - 4.6L
- Condenser Core
- Compressor Manifold and Tube Assembly - 3.8L
- Compressor Manifold and Tube Assembly - 4.6L
- Suction Accumulator to Compressor Line - 4.6L
- Compressor to Condenser Discharge Line - 4.6L
- Condenser to Evaporator Line
- Control Components
Switch - Speed Control Actuator
Removal
1. Remove the steering wheel; refer to Section.
2. Remove the steering wheel rear cover.
1. Remove the screws.
2. Remove the steering wheel rear cover.
3. Remove the ribbon harne ...
Climate Control System - General Information
General Specifications
a - Manifold gauge set pressures may vary slightly depending on the distance
between the service gauge port valve and the A/C pressure relief valve, the A/C
cycling switch, ...
Other materials:
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused by overheating, poor lubrication or an overload
situatio ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matched set and should not be
interchanged.
Measure the pisto ...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...
