Ford Mustang (1999-2004) Service Manual: Installation

1. Make sure the anti-rattle spring is correctly positioned in the caliper.

Caliper

2. CAUTION: Make sure guide pin boots are correctly seated or damage to guide pins can occur.

Install the disc brake caliper.

1. Hold the guide pins stationary.

2. Install the caliper bolts.

Caliper

3. NOTE: Use new copper washers.

Install the front brake hose.

Caliper

4. Bleed the caliper.

5. Install the wheel and tire assembly.

6. Fill the brake master cylinder reservoir (2K478) with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent DOT 3 fluid meeting Ford specification ESA-M6C25-A. Install brake master cylinder filler cap (2162).

7. Check the brake system operation.

    Removal
    1. Raise and support the vehicle. 2. Remove the wheel and tire assembly. 3. WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly ...

    Brake Caliper - Cobra
    Removal 1. Raise and support the vehicle. 2. Remove the tire and wheel assembly. 3. Remove the caliper locating pin E-clip. 4. Remove the caliper locating pin. 5. Remove the front brake ...

    Other materials:

    Inspection and Verification
    NOTE: Upon installation of a new GEM, the module must be reconfigured. For additional information, refer to Section. 1. The warning lamps are a GEM controlled system; refer to Section. 2. Verify the customer concern by operating the system in questio ...

    Removal
    All vehicles WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle. 1. Remove the RH and LH windshield side garnish mouldings. If equipped with a convert ...

    Pinion Seal
    Special Tool(s) Installer, Drive Pinion Oil Seal 205-133 (T79P-4676-A) Removal 1. Remove the pinion flange (4851). For additional information, refer to Drive Pinion Flange in this section. 2. Force up the metal flange of the rear axle drive p ...