Ford Mustang (1999-2004) Service Manual: Assembly

1. CAUTION: Before beginning assembly, carry out and inspect the following: When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.

All fasteners must be tightened to the torque specification indicated. In addition to appearing in the section, the necessary torques can be found in the General Specifications Chart.

When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.

Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.

Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.

Install the valve body cover plate.

1. Position the valve body cover plate gasket and cover plate.

2. Install the two guide pin bolts.

3. Install the bolts.

Main Control Valve Body - Disassembled View

2. Tighten the bolts in the sequence shown.

Main Control Valve Body - Disassembled View

3. Install the eight coasting booster valve shuttle balls.

Main Control Valve Body - Disassembled View

4. Install the converter drain back valve and solenoid pressure supply screen.

Main Control Valve Body - Disassembled View

5. Install the separator plate and gaskets.

Main Control Valve Body - Disassembled View

6. Install the two reinforcement plates.

1. Position the plates.

2. Install the bolts.

Main Control Valve Body - Disassembled View

7. NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.

Install the shift solenoid.

1. Position the TCC solenoid.

2. Position the shift solenoid.

3. Install the bolt.

Main Control Valve Body - Disassembled View

    Disassembly
    Main Control Valve Body - Disassembled View   1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid. 1. Remove the bolt. 2. Remove the shift solenoid. 3. Remov ...

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Other materials:

    Body Sealer Types And Applications
    Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door ope ...

    Safety Belts
    PRINCIPLES OF OPERATION WARNING: Always drive and ride with your seat back upright and the lap belt snug and low across the hips WARNING: To reduce the risk of injury, make sure children sit where they can be properly restrained. WARNING: Never let a passenger ...

    Symptom Chart
    Condition Possible Sources Action Tires show excess wear on edge of tread Underinflated tires. Vehicle overloaded. High-speed cornering. Incorrect ride height. Incorrect wheel alignment. Incorrect tire ...