Ford Mustang (1999-2004) Service Manual: Axle Housing Bushing

Special Tool(s)

Axle Suspension Bushing Set 204-S030 (T78P-5638-A)

Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

1. Remove the upper arm and bushing (5500). 2. Using the special tools, remove the bushing.

Axle Housing Bushing

Installation

1. Using the special tools, install the bushing.

Axle Housing Bushing

2. Using a suitable calibrated micrometer, measure the bushing as shown. If not within specifications, adjust as necessary.

Axle Housing Bushing

3. Install the upper arm and bushing.

    Differential Housing Cover
    Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubrica ...

    Drive Pinion
    Special Tool(s) Adapter for 205-S127 205-105 (T76P-4020-A3) Adapter for 205-S127 205-109 (T76P-4020-A9) Adapter for 205-S127 205-110 (T76P-4020-A10) Adapter fo ...

    Other materials:

    Geartrain
    Power is transmitted from the torque converter to the Ravigneaux geartrain components through the input shaft and forward clutch cylinder. The geartrain contains a Ravigneaux planetary set connected by dual pinion gears. By holding or driving ...

    Removal
    1. Remove the rear defrost connectors if necessary. 2. Remove the nuts retaining the well sling and convertible top tacking strips. 3. Remove the three tacking strips. 4. Mark the top of the convertible top skin around the top of all three tacking s ...

    Rear Drive Halfshafts (Description and Operation)
    The rear wheel drive halfshaft system consists of and operates as follows: Halfshafts (4K138) transmit engine torque from the rear axle housing to the rear wheels. Halfshafts rotate at approximately one-third the speed of a driveshaft and do not cont ...