Ford Mustang (1999-2004) Service Manual: Bearing Whine
Bearing whine is a high-pitched sound similar to a whistle. It is usually caused by worn/damaged pinion bearings, which are operating at driveshaft speed. Bearing noise occurs at all driving speeds.
This distinguishes it from gear whine which usually comes and goes as speed changes.
As noted, pinion bearings make a high-pitched, whistling noise, usually at all speeds. If however there is only one pinion bearing that is worn/damaged, the noise may vary in different driving phases. If pinion bearings are scored or damaged or there is a specific pinion bearing noise, new pinion bearings must be installed. A worn/damaged bearing will normally be obvious at disassembly. Examine the large end of the rollers for wear. If the pinion bearings original blend radius has worn to a sharp edge, a new pinion bearing must be installed.
NOTE: A low-pitched rumble normally associated with a worn/damaged wheel bearing can also be caused by tires.
A wheel bearing noise can be mistaken for a pinion bearing noise. Check the wheel bearing for a spalled cup, and spalled/damaged rollers. Check the wheel bearing for rotating smoothness and end play. Install a new wheel bearing if any of these concerns are detected.
If the wheel bearing is damaged, the roller surface on the axle shaft may also be damaged. Install a new axle shaft if any damage is detected.
Gear Howl and Whine
Howling or whining of the ring gear and pinion is due to an incorrect gear pattern, gear damage or incorrect bearing preload. ...Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive clearance between the differential gear hub and the differential case bore. Damage to a gear tooth on the coast side can ...Other materials:
Installation
1. CAUTION: Lubricate the filler pipe check valve area and the
tank-to-filler pipe
grommet with Serfactant prior to assembly or damage to the filler pipe check
valve will
occur.
NOTE: A new grommet must be used for the installation procedure due to
its dest ...
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes necessary. ...
Installation
1. NOTE: If the oil pan is not secured within four minutes, the
sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is
no sign of wetness,
or four minutes, whichever is longer. Failure to follow this ...