Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)

Removal

1. Disconnect the battery ground cable (14301).

2. Remove the air cleaner housing.

3. Remove the brake master cylinder nuts.

Brake Booster - Vacuum

4. Position the brake master cylinder (2140) aside.

Brake Booster - Vacuum

5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.

Disconnect the booster vacuum hose.

Brake Booster - Vacuum

6. Remove the stoplight switch self-locking pin.

Brake Booster - Vacuum

7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.

Brake Booster - Vacuum

8. Remove the power brake booster nuts.

Brake Booster - Vacuum

9. Remove the power brake booster (2005).

Brake Booster - Vacuum

Installation

1. Follow the removal procedure in reverse order.

Brake Booster - Vacuum

 

Brake Booster - Vacuum

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle ...

    Brake Booster - Hydro-Boost (Removal and Installation)
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal WARNING: The power brake booster should not be carried by the accumulator, nor should it e ...

    Other materials:

    Luggage Compartment Lid - Hinge
    Removal 1. Disconnect the electrical connector. 2. Remove the lift cylinder. 3. Remove the luggage compartment lid hinge bolts. 4. NOTE: Remove the sealer around the luggage compartment lid hinge if necessary. Remove the nuts and the luggage compartm ...

    Installation
    All vehicles 1. Using the special tools, install the crankshaft rear oil seal. Lubricate the oil seal using clean engine oil. 2. Using the special tool, install the crankshaft oil slinger. Manual transmission vehicles 3. Install the flywheel. For additi ...

    Air Distribution
    NOTE: The air distribution system of this vehicle cannot be equipped with a cabin air filter. There are two sources of air available to the air distribution system: outside air recirculated air Recirculated air is only used during MAX A/C. Air distribut ...