Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)

Removal

1. Disconnect the battery ground cable (14301).

2. Remove the air cleaner housing.

3. Remove the brake master cylinder nuts.

Brake Booster - Vacuum

4. Position the brake master cylinder (2140) aside.

Brake Booster - Vacuum

5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.

Disconnect the booster vacuum hose.

Brake Booster - Vacuum

6. Remove the stoplight switch self-locking pin.

Brake Booster - Vacuum

7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.

Brake Booster - Vacuum

8. Remove the power brake booster nuts.

Brake Booster - Vacuum

9. Remove the power brake booster (2005).

Brake Booster - Vacuum

Installation

1. Follow the removal procedure in reverse order.

Brake Booster - Vacuum

 

Brake Booster - Vacuum

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle ...

    Brake Booster - Hydro-Boost (Removal and Installation)
    Special Tool(s) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent Removal WARNING: The power brake booster should not be carried by the accumulator, nor should it e ...

    Other materials:

    Wheel Studs
    Removal 1. Remove the wheel hub (1104). For additional information, refer to Wheel Hub and Bearing in this section. 2. Using a press, remove the wheel stud (1107) from the wheel hub. Installation 1. Using a press, install a new wheel stud. 2. Install the w ...

    Idle Air Control (IAC) Valve - 4.6L (2V)
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. NOTE: Discard the idle air control (IAC) valve gasket. Remove the IAC valve. Disconnect the connector. Disconnect the hose. Remove the bolts, ...

    Caliper (Disassembly and Assembly)
    Special Tool(s) Rear Caliper Piston Adjuster 206-026 (T87P-2588-A) Rear Caliper Spring Compressor Set 206-S027 (T87P-2588-B) Disassembly 1. Remove the rear disc brake caliper (2552). For additional information, refer to Caliper i ...