Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Removal and Installation)
Removal
1. Disconnect the battery ground cable (14301).
2. Remove the air cleaner housing.
3. Remove the brake master cylinder nuts.
4. Position the brake master cylinder (2140) aside.
5. With the engine off, depress the brake pedal (2455) several times to discharge the accumulator.
Disconnect the booster vacuum hose.
6. Remove the stoplight switch self-locking pin.
7. Remove the stoplight switch (13480) and the brake booster push rod from the brake pedal pin.
8. Remove the power brake booster nuts.
9. Remove the power brake booster (2005).
Installation
1. Follow the removal procedure in reverse order.
Hydro-Boost Bleeding
1. NOTE: The Hydro-Boost power brake booster (2B560) is generally
self-bleeding, and the
following procedure will normally bleed the air from the power brake booster.
Normal operation
of the vehicle ...
Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal
WARNING: The power brake booster should not be carried by the
accumulator, nor
should it e ...
Other materials:
Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch pist ...
Assembly
1. NOTE: Universal joint service kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the bearing cup.
1. Start a new bearing cup into the driveshaft yoke.
Check the needle bearings for correct po ...
General information
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