Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.
2. Remove the bolts.
3. CAUTION: Do not damage the threads in the bolt holes.
Insert a punch in the bolt holes and drive off the ring gear.
4. Using the special tools, remove the differential bearings (4221), if necessary.
5. Remove the bolt.
6. Remove the differential pinion shaft (4211).
7. Rotate and remove the differential pinion gears (4215) and differential pinion thrust washers (4230).
8. Remove the differential side gears (4236) and the differential side gear thrust washers (4228).
Differential Case and Ring Gear
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-009 (T57L-4221-A1)
Step Plate
205-D016 (D80L-630-5) or
...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Other materials:
Differential Housing Cover
Removal
1. Raise and support the vehicle.
2. NOTE: Empty the lubricant into a clean container for reuse.
Remove the differential housing cover (4033).
1. Remove the 10 bolts and drain the lubricant from the differential
housing (4010).
2. Remove the d ...
Transmission Case
Special Tool(s)
Handle
205-D055 (D81L-4000-A)
Installer, Bearing Cup
204-039 (T77F-1217-B)
Installer, Drive Pinion Bearing
Cup
205-054 (T71P-4616-A)
Installer, Rear Axle Oil Seal
205-155 (T80T-4000-Y)
...
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum control motor is at full vacuum and
the panel/floor door vacu ...
