Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
|
|
Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Installation
1. Overlay the new rear window glass assembly over the old rear
window glass assembly and
transpose the markings with a grease pencil.
2. Center the V-notch on the new rear window glass assembly to the
center mark on the top of the
number four bow ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear operates through a constant-mesh, fully
synchronized system.
...
Evaporator Core Housing
Material
Item
Specification
PAG Compressor Oil (R-134a
Systems)
F7AZ-19589-DA (Motorcraft
YN-12-C)
WSH-M1C231-
B
MERPOL
NA
ESE-M99B144-
B
Removal
NOTE: The evaporator core is not separately serviceable, it is
serviced onl ...

