Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Creating a MyKey
Use the information display to create a MyKey.
For Type 1 information displays:
1. Insert the key you want to program into the ignition.
2. Switch the ignition on.
3. Access the main menu within the information display, and press
SETUP using the information d ...
Pressure Relief
Special Tool(s)
Fuel Pressure Gauge
310-012 (T80L-9974-B)
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ig ...
Cooling System Draining, Filling and Bleeding
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling syst ...

