Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Wheel And Tire
Removal
1. CAUTION: Do not use heat to loosen a seized wheel nut (1012). Heat
can damage
the wheel and wheel bearings.
NOTE: To avoid damage or scratching to the center cap, place facing up
when removed.
Loosen the wheel nuts.
1. NOTE: To avoid wheel damag ...
Component Tests
Brake Booster
1. Check the hydraulic brake system for leaks or insufficient fluid.
2. With the transmission (7003) in NEUTRAL, stop the engine (6007) and
apply the parking brake
control (2780). Apply the brake pedal several times to exhaust all
va ...
Removal
1. Remove the differential assembly from the differential housing. For
additional information, refer
to Differential Case in this section.
2. CAUTION: Record the torque necessary to maintain rotation of the drive
pinion gear
through several revolutions prio ...

