Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Disassembly
1. Remove the driveshaft (4602). For additional information, refer to
Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be
clamped in the
jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...
Inspection and Verification
CAUTION: Do not hold the steering wheel (3600) at the stops for an
extended amount of
time. Damage to the power steering pump (3A674) will result.
NOTE: Make the following preliminary checks before repairing the
steering system:
1. Verify the customer conce ...
Belt Minder Deactivating/Activating
Preparation
1. Before deactivating/activating the belt minder, set the parking
brake.
2. Place the gearshift in P (Park) (automatic transmission) or the
neutral position (manual
transmission).
3. Place the ignition switch in the OFF position.
...

