Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Ch ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to th ...

    Other materials:

    General information
    Radio Frequencies and Reception Factors AM and FM frequencies are established by the Federal Communications Commission (FCC) and the Canadian Radio and Telecommunications Commission (CRTC). Those frequencies are: AM: 530, 540–1700, 1710 kHz FM: 87.9–107.7, ...

    Rear Suspension (Description and Operation)
      Item Part Number Description 1 18125 Rear shock absorber 2 - Rear axle driveline vibration damper 3 5A649 Rear lower suspension arm and bushing (common LH and RH) 4 5560 Rear spring 5 4731 ...

    Engine (Installation)
    Special Tool(s) Heavy Duty Floor Crane 014-00071 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...