Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.
Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Rear Disc Brake (Description and Operation)
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes with
running water for 15 minutes. Get medical attention if irritation
persist ...
Emission control system
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
WARNING: Exhaust leaks may result in entry of harmful and
potentially leth ...
Fuel Tank And Lines (Description and Operation)
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related component. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
The vehicle utilizes a retur ...
