Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Trim Panel - Package Tray
Special Tool(s)
Torx Bit, Safety Belt Bolt
501-010 (T77L-2100-A)
Removal and Installation
1. Remove the screw and the coat hook.
2. NOTE: Inspect the shoulder safety belt guide cover for damage. If the
shoulder safety belt guide
cover is d ...
Rocker Arms - Inspection
CAUTION: Do not attempt to true surfaces by grinding. Check the
rocker arm pad, side
rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker
arm seat bolt for
stripped or broken threads. Install new components as ncessary or possible ...
Symptom Chart
Condition
Possible Sources
Action
Incorrect/erratic direction
of airflow from outlet(s)
No vacuum to A/C heater
function switch selector.
A/C heater function selector
switch leaks vacuum.
Kinked/pinched vacuu ...

