Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Ch ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to th ...

    Other materials:

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fitting. 2. Disconnect the vacuum hose. 3. Remove the tw ...

    Brake Caliper - Cobra
    Removal 1. Raise and support the vehicle. 2. Remove the tire and wheel assembly. 3. Remove the caliper locating pin E-clip. 4. Remove the caliper locating pin. 5. Remove the front brake flow bolt. 6. Remove the caliper. 7. Remove the brake pa ...

    Input Shaft and Bearing
    Special Tool(s) Plate, Bearing/Oil Seal 205-090 (T75L-1165-B) Puller, Bearing 205-D064 (D84L-1123-A) Installer, Drive Pinion Bearing Cone 205-004 (T53T-4621-B) Adapter Set, Step Plate 205-DS011 (D80L-630 ...