Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.
Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Cooling Fan Motor and Shroud
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the degas bottle or coolant expansion tank. For additional
information, refer to Degas
Bottle-4.6L(2V) and 4.6L(4V) in this section.
3. Disconnect the cooling fan electrical connecto ...
Crankshaft Front Seal
Special Tool(s)
Installer, Front Cover Oil Seal
303-335 (T88T-6701-A)
Installer, Crankshaft Front Oil
Seal
303-474 (T94P-6701-AH)
Remover, Oil Seal
303-409 (T92C-6700-CH)
Material
Removal
1. Remove the crankshaft pulley. ...
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
2. Install the clutch piston outer seal so that when the pis ...
