Ford Mustang (1999-2004) Service Manual: Final assembly

23. Install the differential assembly in the differential housing. For additional information, refer to Differential Case in this section.

24. CAUTION: Align the index marks.

CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSKM2G351- A5 to the threads of the original bolts.

CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown.

Connect the driveshaft.

Setting pinion depth

25. Lower the vehicle.

    Installation
    Using special tool 205-024 NOTE: This is the preferred method for installing the pinion bearing cups. If necessary, proceed to Using special tools 205-153, 205-024, 205-231, and 205-D055 in this proc ...

    Differential Case
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Gauge, Clutch Hou ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern by operating the engine to duplicate the condition. 2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart. Visual Inspection Chart Mechanical Engine coolant leaks ...

    Cable Adjustment
    1. NOTE: Make sure that the range selector lever is tight against the rearward overdrive stop. Place the transmission range selector lever in the overdrive position. 2. Raise and support the vehicle. For additional information, refer to Section. ...

    Drive Pinion Flange and Drive Pinion Seal
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Installer, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent ...