Ford Mustang (1999-2004) Service Manual: Final disassembly

32. If not done previously, remove the bolts.

Excessive differential ring gear backface runout

33. CAUTION: Do not damage the bolt hole threads.

If not done previously, insert a punch in the bolt holes and drive off the differential ring gear.

Excessive differential ring gear backface runout

34. Using the special tools, remove the differential bearing.

  • Repeat for the other side.

Excessive differential ring gear backface runout

35. Remove the bolt and remove the differential pinion shaft (4211).

Excessive differential ring gear backface runout

36. WARNING: The differential clutch spring (4214) is under tension. Remove the spring carefully. Failure to follow these instructions may result in personal injury.

Remove the differential clutch spring.

Excessive differential ring gear backface runout

37. Remove the differential gears.

1. Remove the two differential pinion gears (4215) and pinion thrust washers (4230).

2. Remove the two differential side gears (4236) with the clutch packs (4947) and the shims and tag them "left" and "right."

Excessive differential ring gear backface runout

38. CAUTION: Keep the differential clutch packs in order. Do not mix them. Always reassemble them in the same sequence.

Remove the differential clutch packs and shims from the differential side gears.

  • Clean and inspect the remaining differential components for wear and damage. Install new parts as necessary.

Excessive differential ring gear backface runout

39. CAUTION: Do not use acids or solvents when cleaning the differential clutch packs.

Wipe the components only with a clean, lint-free cloth.

Clean and inspect the differential clutch packs for wear and damage. Install new parts as necessary.

    Disassembly
    Initial disassembly 1. Remove the differential housing cover (4033) and drain the lubricant into a suitable container. 2. Wipe the lubricant from the internal working parts and inspect the parts for ...

    Assembly
    Initial assembly 1. Coat the new differential drive pinion bearing cup(s) with lubricant. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specificatio ...

    Other materials:

    Engine and Radiator Flushing
    Special Tool(s) Coolant System Drain/Flush/Fill 164-R3673 or equivalent Flush Kit 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent Material Item Specification Motorcraft Premium Cooling ...

    Pinpoint Test H: LFC 32/DTC B1932 - Driver Air Bag Circuit Resistance High
    Normal Operation The restraints control module (RCM) monitors the resistance for the driver air bag ignitor by measuring the resistance between pins 3 and 4. If the RCM detects high resistance between these pins, it will store a diagnostic trouble code ...

    Charging System (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 12 , Charging System for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent SABRE Premium Battery and Electrical System Tester 010-00736 or equival ...