Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Lead Terminal Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
Material
Item
Specification
Rear Window Defroster Repair
D8AZ-19562-AA
WSB-M4J58-B
1. NOTE: The rear window glass must be at room temperature at the time of the
repair.
Clea ...
Air Cleaner Outlet Pipe - 4.6L (4V)
Removal and Installation
Cobra
1. Disconnect the intake air temperature (IAT) sensor.
All vehicles
2. Disconnect the vacuum hose.
3. Disconnect the breather hose.
NOTE: Cobra shown, Mach I similar.
4. Loosen the clamps and remove the air cleaner outle ...
Battery (Diagnosis and Testing)
Special Tool(s)
Micro 490 Digital Battery
Analyzer
162-00004
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical
damage.
Visual Inspecti ...
