Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Seat Track
Removal and Installation 1. Remove the front seat. For additional information, refer to Seat-Front Power in this section. 2. Remove the outboard seat trim shield. 3. Disconnect the electrical connector. 4. Remove the seat track bolts. 5. To install, ...

Installation
1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator soleno ...

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...