Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Transmission (Installation)
Material
Item
Specification
DEXRON III (ATF)
Transmission Fluid
XT-2-QDX or equivalent
DEXRON III
Pipe Sealant with Teflon
D8AZ-19554-A or equivalent
WSK-M2G350-
A2
Premium Long Life Grease
XG-1-C, K or T or equivalent
...
Road Test
Verify the customer concern by carrying out a road test on a smooth road. If
any vibrations are
apparent.
To maximize tire performance, inspect for signs of incorrect inflation and
uneven wear, which may
indicate a need for balancing, rotation, or front susp ...
Steering System (Diagnosis and Testing)
Special Tool(s)
Dial Thermometer 0-220F
023-R0007 or Equivalent
Hand Held Automotive Meter
105-R0053 or Equivalent
Power Steering Analyzer
211-F001 (014-00207) or
Equivalent
Spring Scale
211-034 (T74P-3504-Y)
...
