Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Installation
All vehicles 1. NOTE: Inspect the insulators for wear or damage. Install new insulators if necessary. Install the upper insulator on the spring. 2. Install the lower insulator on the lower arm. 3. Install the rear spring. Make sure the pigtail on the low ...

Mass Air Flow (MAF) Sensor - Mach I
Removal CAUTION: The mass air flow (MAF) sensor hot wire sensing element and housing are calibrated as a unit and must be repaired as a complete assembly. Do not damage the sensing element (internal to housing) or possible failure to the mass air f ...

Reverse Sun Gear
Disassembly   1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch hub bearing and race. 2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch sun gear bearing and race. Assembly 1. The forward clutch ...