Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

General information on radio frequencies
This device complies with part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interferen ...

Accelerator Pedal and Shaft
Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Remove the accelerator pedal and shaft. Remove the nuts. Remove the accelerator pedal and shaft. 3. To install, reverse the removal pro ...

Adjusting the headlamps
The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident, an authorized dealer should check the alignment of your headlamps. Vertical Aim Adjustment 1. Park the vehicle directly in front of a wall or scre ...