Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications
Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Reversing Lamps
Refer to Wiring Diagrams Cell 93 , Backup Lamps for schematic and
connector information.
Special Tool(s)
73III Automotive Meter or
equivalent
105-R0057
Inspection and Verification
1. Verify the customer concern by operating the reversing l ...
Trim Panel - Quarter, Convertible
Special Tool(s)
Safety Belt Bolt Bit
501-010 (T77L-2100-A)
Removal and Installation
1. Lower the convertible top to the full down position.
2. Remove the rear seat cushion.
3. Remove the two bolts and the rear seat backrest.
4. Remove ...
Axle Housing Bushing
Special Tool(s)
Axle Suspension Bushing Set
204-S030 (T78P-5638-A)
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. ...