Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Wheel Hub - Cobra
Special Tool(s) 2-3 Jaw Puller 205-D026 (D80L-1013-A) or Equivalent Driver 205-199 (T83T-3132-A1) Front Hub Remover Replacer 204-069 (T81P-1104-C) Hub Bearing Remover 204-081 (T83P-1104-AH2) ...

Reservoir
Removal WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persi ...

Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air bag system backup power supply must be depleted before repairing any climate control components. To deplete the backup power supply, disconnect the battery ground cable and wait one minute ...