Ford Mustang (1999-2004) Service Manual: Fuel Vapor Control Tube Assembly Valve

Removal and Installation

1. Remove the fuel tank. For additional information, refer to Section.

2. Remove the retainers.

Fuel Vapor Control Tube Assembly Valve

3. NOTE: The fuel vapor vent valve, fuel vapor control valve and the in-line fuel tank pressure sensor are repaired as a fuel vapor control valve tube assembly.

NOTE: It may be necessary to lubricate the fuel vapor control valve tube assembly grommets with ESE-M00B144-B Merpol or equivalent to assist in the removal procedure.

Remove the fuel vapor control valve tube assembly.

1. Loosen the fuel vapor vent valve.

2. Loosen the fuel vapor control valve.

3. Remove the fuel vapor control valve tube assembly.

Fuel Vapor Control Tube Assembly Valve

4. NOTE: Lubricate all O-ring seals with MERPOL O-Ring Seal Lubricant or equivalent meeting Ford specification ESE-M99B144-B.

NOTE: New grommets are necessary when the fuel vapor control valve tube assembly is removed.

To install, reverse the removal procedure.

  • Leak test the system. For additional information, refer to Evaporative Emission System Leak Test in this section.
  • Carry out the evaporative emission repair verification drive cycle. For additional information, refer to Evaporative Emission Repair Verification Drive Cycle in this section.

Fuel Tank Pressure Sensor

Removal and Installation

1. NOTE: The in-line fuel tank pressure sensor is repaired along with the fuel vapor vent valve and the fuel vapor control valve as a fuel vapor control valve tube assembly.

For removal and installation of the fuel vapor control valve, refer to Fuel Vapor Control Tube Assembly Valve in this section.

    Evaporative Emission Canister Purge Valve
    Removal and Installation 1. WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not in large quantities, it still presents the danger of explosion ...

    Evaporative Emission Test Port
    Removal and Installation 1. Disconnect the pin-type retainer. 2. Raise and support the vehicle. For additional information, refer to Section. 3. Remove the RH front wheel. For additional informa ...

    Other materials:

    Rear Suspension
    Torque Specifications WARNING: All vehicles are equipped with gas pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. Failure to follow these instructions can re ...

    Differential Case and Ring Gear
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-009 (T57L-4221-A1) Step Plate 205-D016 (D80L-630-5) or equivalent ...

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...