Ford Mustang (1999-2004) Service Manual: Transmission (Installation)
Material
Item | Specification |
DEXRON III (ATF) Transmission Fluid XT-2-QDX or equivalent | DEXRON III |
Pipe Sealant with Teflon D8AZ-19554-A or equivalent | WSK-M2G350- A2 |
Premium Long Life Grease XG-1-C, K or T or equivalent | ESA-M1C75-B |
1. NOTE: Before installing the transmission, the ball stud, clutch release lever and the input shaft must be cleaned and lubricated with grease.
Position the transmission to the clutch adapter housing. Install the eight transmission-to-clutch adapter housing bolts.
2. Connect the output shaft speed (OSS) sensor electrical connector.
3. Connect the reverse lamp electrical connector.
4. Connect the wiring harness to the transmission.
5. Connect the clutch release cable to the clutch release fork.
6. Install the clutch release lever cover and bolt.
7. Install the transmission crossmember and the bolts.
8. Remove the transmission jack from the transmission.
9. Connect the heated oxygen sensor (HO2S) electrical connectors to the crossmember.
10. CAUTION: Align the index marks on the driveshaft flange and pinion flange, and the driveshaft slip yoke and transmission output shaft.
Install the driveshaft. For additional information, refer to Section.
11. Fill the transmission to capacity with the specified transmission fluid. Apply sealant to the fill plug threads and install the fill plug.
- The total fill capacity is 3.9L (4.1 qt).
12. Lower the vehicle.
13. Connect the reverse lockout solenoid electrical connector.
14. Install the lower gearshift lever and the bolts.
15. Install the lower gearshift lever boot and the bolts.
16. Install the upper gearshift lever and the bolts.
17. Connect the cigar lighter electrical connector. Install the console panel gearshift plate.
18. Install the gearshift lever knob.
Transmission (Assembly)
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover/Inst ...
Exhaust System
Torque Specifications
...
Other materials:
Installation
1. CAUTION: In order to prevent foreign material from contaminating
the engine block
or the engine front cover it is necessary to seal the coolant and oil
passages of both
components. Failure to follow these directions will result in engine damage.
CAU ...
Arm - Lower
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number or an equivalent part must be installed, if i ...
Disassembly
NOTE: The steering gear is serviceable as either a long or short rack
assembly. This procedure covers
the removal and installation of the components not supplied with a short rack
assembly. On short rack
assembly only the front wheel spindle tie-rods and fro ...