Ford Mustang (1999-2004) Service Manual: Assembly

1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.

Install the bearing cup.

1. Start a new bearing cup into the driveshaft yoke.

  • Check the needle bearings for correct positioning.

2. Position the new spider in the driveshaft yoke.

3. Using the special tool, press the bearing cup to just below the snap ring groove.

Driveshaft Slip Yoke

2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.

Remove the driveshaft from the special tool, and install the snap ring.

Driveshaft Slip Yoke

3. Repeat Steps 1 and 2 to install the opposite side of the driveshaft yoke.

4. Inspect the driveshaft slip yoke. Install new if necessary.

5. Repeat Steps 1 and 2 to install the remaining new bearing cups, spider, driveshaft slip yoke, and the snap rings.

6. NOTE: Do not strike the bearings.

Check the U-joints for freedom of movement.

  • If binding, strike the yoke with a brass or plastic hammer.

Driveshaft Slip Yoke

7. Install the driveshaft. For additional information, refer to Driveshaft in this section.

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise o ...

    Universal Joint - Single Cardan, Flange Yoke
    Special Tool(s) Installer/Remover, C Frame and Screw 205-086 (T74P-4635-C) ...

    Other materials:

    Ignition switch
    A. Off: The ignition is off. Note: When you switch the ignition off and leave your vehicle, do not leave your key in the ignition. This could cause your vehicle battery to lose charge. B. Accessory: Allows the electrical accessories such as the radio to ope ...

    Unique Calibration
    The Emissions/CAFE/CO2 Compliance Department is responsible for assigning these calibration numbers. Unique calibration identifications are assigned to cover similar vehicles to differentiate tires, drive configurations, final drive ratios and other calibrat ...

    Glass, Frames and Mechanisms (Description and Operation)
    Component Location   Windshield Glass The windshield exterior mouldings are installed with the windshield glass. The windshield exterior mouldings cannot be replaced without removal of the windshield. Window Regulator Control Switch Power windows ...