Ford Mustang (1999-2004) Service Manual: Assembly
1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.
Install the bearing cup.
1. Start a new bearing cup into the driveshaft yoke.
- Check the needle bearings for correct positioning.
2. Position the new spider in the driveshaft yoke.
3. Using the special tool, press the bearing cup to just below the snap ring groove.

2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.
Remove the driveshaft from the special tool, and install the snap ring.

3. Repeat Steps 1 and 2 to install the opposite side of the driveshaft yoke.
4. Inspect the driveshaft slip yoke. Install new if necessary.
5. Repeat Steps 1 and 2 to install the remaining new bearing cups, spider, driveshaft slip yoke, and the snap rings.
6. NOTE: Do not strike the bearings.
Check the U-joints for freedom of movement.
- If binding, strike the yoke with a brass or plastic hammer.

7. Install the driveshaft. For additional information, refer to Driveshaft in this section.
Disassembly
1. Remove the driveshaft (4602). For additional information, refer to
Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be
clamped in the
jaws of a vise o ...
Universal Joint - Single Cardan, Flange Yoke
Special Tool(s)
Installer/Remover, C Frame
and Screw
205-086 (T74P-4635-C)
...
Other materials:
Engine (Removal)
Special Tool(s)
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) or
equivalent
Spreader Bar
303-D089 (D93P-6001-A3) or
equivalent
Heavy Duty Floor Crane
014-00071 or equivalent
Removal
WARNING: Do not smoke or ...
Generator - 4.6L 2V
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the generator pulley.
Leave the belt in place for reinstallation ...
Purging - CIII Power Steering Pump
Special Tool(s)
Vacuum Pump
416-D002 (D95L-7559-A) or
Equivalent
CAUTION: If the air is not purged from the power steering system
correctly, premature
power steering pump failure can result. This condition can occur on pre-delivery
vehicles ...
