Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly

Removal

1. Disconnect the battery ground cable (14301).

2. Loosen the nut from inside the engine compartment.

Clutch Pedal -Quadrant and Pawl Assembly

3. Loosen the nuts from inside the vehicle.

Clutch Pedal -Quadrant and Pawl Assembly

4. Loosen the screw.

Clutch Pedal -Quadrant and Pawl Assembly

5. Disconnect the brake pedal position (BPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

6. Disconnect the brake pedal-to-power brake booster push rod.

1. Remove the self-locking pin.

2. Remove the BPP switch from the brake master cylinder push rod.

3. Remove the brake master cylinder push rod spacers (2B129).

4. Remove the brake master cylinder push rod bushing (2474).

Clutch Pedal -Quadrant and Pawl Assembly

7. Disconnect the clutch pedal position (CPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

8. Disconnect the deactivation switch connector from the wiring harness.

Clutch Pedal -Quadrant and Pawl Assembly

9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.

NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).

Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).

Clutch Pedal -Quadrant and Pawl Assembly

10. Remove the nuts.

Clutch Pedal -Quadrant and Pawl Assembly

11. Remove the screw.

Clutch Pedal -Quadrant and Pawl Assembly

12. Remove the nut and the clutch pedal (7519).

Clutch Pedal -Quadrant and Pawl Assembly

13. Remove the self-adjusting mechanism.

Clutch Pedal -Quadrant and Pawl Assembly

14. Remove the self-adjusting mechanism shaft bushings.

Clutch Pedal -Quadrant and Pawl Assembly

Installation

1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.

To install, reverse the removal procedure.

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

    Clutch Controls (Description and Operation)
      The clutch control system engages and disengages the clutch. The clutch control system disengages the clutch when the clutch pedal is depressed and engages the clutch when the clutch pe ...

    Release Cable - Clutch
    Removal CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any reason, such as transmission removal, clutch pedal components or clutch release lever cable replacement, ...

    Other materials:

    Mass Air Flow (MAF) Sensor - 4.6L (2V)
    Removal CAUTION: The mass air flow (MAF) sensor hot wire sensing element and housing are calibrated as a unit and must be repaired as a complete assembly. Do not damage the sensing element (internal to housing) or possible failure to the mass air f ...

    Fuse specification chart
    Power Distribution Box WARNING: Always disconnect the battery before servicing high current fuses. WARNING: To reduce risk of electrical shock, always replace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs ...

    Canister Vent Solenoid Closing Procedure
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The canister vent solenoid must not be energized for more than nine minutes at one time. Once the ...