Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly

Removal

1. Disconnect the battery ground cable (14301).

2. Loosen the nut from inside the engine compartment.

Clutch Pedal -Quadrant and Pawl Assembly

3. Loosen the nuts from inside the vehicle.

Clutch Pedal -Quadrant and Pawl Assembly

4. Loosen the screw.

Clutch Pedal -Quadrant and Pawl Assembly

5. Disconnect the brake pedal position (BPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

6. Disconnect the brake pedal-to-power brake booster push rod.

1. Remove the self-locking pin.

2. Remove the BPP switch from the brake master cylinder push rod.

3. Remove the brake master cylinder push rod spacers (2B129).

4. Remove the brake master cylinder push rod bushing (2474).

Clutch Pedal -Quadrant and Pawl Assembly

7. Disconnect the clutch pedal position (CPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

8. Disconnect the deactivation switch connector from the wiring harness.

Clutch Pedal -Quadrant and Pawl Assembly

9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.

NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).

Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).

Clutch Pedal -Quadrant and Pawl Assembly

10. Remove the nuts.

Clutch Pedal -Quadrant and Pawl Assembly

11. Remove the screw.

Clutch Pedal -Quadrant and Pawl Assembly

12. Remove the nut and the clutch pedal (7519).

Clutch Pedal -Quadrant and Pawl Assembly

13. Remove the self-adjusting mechanism.

Clutch Pedal -Quadrant and Pawl Assembly

14. Remove the self-adjusting mechanism shaft bushings.

Clutch Pedal -Quadrant and Pawl Assembly

Installation

1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.

To install, reverse the removal procedure.

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

    Clutch Controls (Description and Operation)
      The clutch control system engages and disengages the clutch. The clutch control system disengages the clutch when the clutch pedal is depressed and engages the clutch when the clutch pe ...

    Release Cable - Clutch
    Removal CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any reason, such as transmission removal, clutch pedal components or clutch release lever cable replacement, ...

    Other materials:

    Cylinder Head LH
    Special Tool(s) Remover, Power Steering Pump Pulley 211-016 (T69L-10300-B) Installer, Power Steering Pump Pulley 211-009 Material ...

    Gear (Disassembly and Assembly)
    Special Tool(s) Head Mounting Fixture 303-D041 (D83L-500-B1) or Equivalent Inner Tie Rod Socket Tool 211-D025 (D90P-3290-A) or Equivalent Steering Gear Holding Fixture 211-D011 (D87P-3504-B) or Equivalent Material ...

    Battery Disconnect
    WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery, always shield your face and protect your eyes. Always provide ventilation. ...