Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
Compressor, Clutch Spring 307-096 (T81P-70235-A)
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Forward Clutch - Disassembled View

Forward Clutch - Disassembled View

 

Forward Clutch - Disassembled View

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clut ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if ...

Other materials:

Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s) Clutch Aligner 308-020 (T74P-7137-K) Material Item Specification Premium Long Life Grease XG-1-C ESA-M1C75-B 1. Remove the transmission. 2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate ...

Engine Coolant Temperature (ECT) Sensor - 4.6L (2V)
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Partially drain the cooling system. For additional information, refer to Section. 3. Disconnect the engine coolant temperature (ECT) sensor (12A648) ...

Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sm ...