Ford Mustang (1999-2004) Service Manual: Transmission Case
Special Tool(s)
Handle 205-D055 (D81L-4000-A) | |
Installer, Bearing Cup 204-039 (T77F-1217-B) | |
Installer, Drive Pinion Bearing Cup 205-054 (T71P-4616-A) | |
Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) |
Disassembly and Assembly
1. Remove the bolts and the guide plate.
- Inspect the plate for wear or damage. Install a new plate as necessary.
2. Remove the case magnets.
3. Remove the reverse lamp switch.
4. Using the special tools, remove the countershaft bearing cup.
5. Using a brass drift, remove mainshaft bearing cup.
6. Inspect the countershaft and mainshaft bearing cups for wear or damage. Install new components as necessary.
7. WARNING: Make sure protective eye wear is in place.
Clean the case with solvent and dry with compressed air. Clean and check the sealing surface for nicks or scratches. Inspect the case for cracks.
- If the case is cracked, install a new case. If the sealing surface has nicks or scratches, use a soft stone or crocus cloth to remove.
8. NOTE: If a new countershaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the special tools, install the countershaft bearing cup.
9. NOTE: If a new mainshaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the special tools, install the mainshaft bearing cup.
10. To assemble, reverse the disassembly procedure.
Extension Housing
Special Tool(s) Installer, Bearing Cup 204-039 (T77F-1217-B) Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Disassembly and Assembly 1. Remove the bolt and ...Transmission (Assembly)
Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Holding Fixture, Transmission 307-003 (T57L-500-B) Remover/Inst ...Other materials:
Using voice recognition
This system helps you control many features using voice commands.
This allows you to keep your hands on the wheel and focus on what is in
front of you.
Initiating a Voice Session
Push the voice icon; a tone sounds and Listening appears in the
display. Say an ...
Cleaning leather seats
• Remove dust and loose dirt with a vacuum cleaner.
• Clean spills and stains as quickly as possible.
• For routine cleaning, wipe the surface with a soft, damp cloth. For
more thorough cleaning, wipe the surface with a mild soap and water
solution. In C ...
Assembly
All steering gears
1. Install the steering gear in the special tools.
Steering gears equipped with travel restrictors
2. Install the travel restrictors.
Install new travel restrictors as necessary.
All steering gears
3. CAUTION: Place the steering gear at t ...