Ford Mustang Service Manual: Axle Housing Bushing

Rear Drive Axle and Differential

 


 



  • The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket.
  • The hypoid-design gearset consists of 8.8-inch ring gear (4209) and a drive pinion gear (4209).

    Two opposed tapered roller bearings support the drive pinion in the axle housing (4010).

  • A collapsible spacer (4662), located on the differential pinion shaft, maintains pinion bearing preload. The pinion nut (389546-S100) adjusts the preload.
  • Differential bearing shims (4067), located between the differential bearing cups (4222) and the rear axle housing, adjust the differential bearing preload and the ring gear backlash.
  • The differential case (4204) is a one-piece design with two openings to allow for assembly of the internal components and lubricant flow. Two opposed tapered roller bearings (differential bearings) (4221) support the differential case in the axle housing. Removable bearing caps (4010) retain the differential assembly in the axle housing.
  • Inside the differential case, the differential pinion shaft (4211) supports two differential pinion gears (4215). The pinion gears engage the differential side gears (4236), to which the axle shafts (4234) are splined. The differential pinion shaft lock bolt (4241) retains the differential pinion shaft in the differential case.
  • An embossed metal tag, bolted to the differential housing cover, contains rear axle identification.
    Differential Housing Cover
    Rear Drive Axle and Differential   The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The diffe ...

    Drive Pinion
    Rear Drive Axle and Differential   The axle housing assembly consists of a cast center section with two steel tube assemblies and a stamped differential housing cover (4033). The diffe ...

    Other materials:

    Removal
    Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes nec ...

    Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
    General Specifications Torque Specifications Description Nm lb-ft lb-in Bolt retaining the differential pinion shaft to the differential case 30 22 - Bolt retaining the driveshaft yoke to the pinion flange 112 83 - ...

    Engine Coolant Temperature (ECT) Sensor - 4.6L (2V)
    Electronic Engine Controls (Description and Operation) The electronic engine controls consist of the following: powertrain control module (PCM) throttle position (TP) sensor idle air control (IAC) valve engine coolant temperature (ECT) sensor ...